Get the best care for your Yamaha

Thanks to the efforts of the fantastic engineers at Yamaha, the bikes we sell are well-known for their high-quality – all around the world. For you, this means that you will be able to enjoy your Yamaha for many great years and miles. However – good maintenance and regular servicing is the key to keeping your Yamaha in perfect condition, safe and reliable.Along with Yamaha servicing, we can also service and work on most other major makes and models. Servicing or repairs can be offered with either genuine or pattern parts, the choice is yours. We are fortunate to have the most information at our fingertips and we can even offer diagnostic tests (for an additional fee).

Periodic maintenance

It’s important to us that every Yamaha ATV gives you long lasting confidence. Our Periodic Maintenance Service plan will keep your ATV in great condition and running as it was engineered to, giving you that peace of mind.

Please give Pitstop Yamaha a call on

200 46838

to receive a quote on our service costs.

Initial 20 hour service

Spark plug – Check condition and clean, regap, or replace if necessary.
Valves – Check valve clearance and adjust if necessary.
Air filter element – Clean and replace if necessary.
Sub air filter element – Clean and replace if necessary.
Front brake – Check operation and correct if necessary – Check fluid level and ATV for fluid leakage, and correct if necessary – Replace brake pads if necessary
Rear brake – Check operation and correct if necessary – Check brake lever and pedal free play, and adjust if necessary – Check brake friction plate wear and replace if necessary.
Wheels – Check runout and for damage, and replace if necessary.
Tires – Check tread depth and for damage, and replace if necessary – Check air pressure and balance, and correct if necessary.
Wheel hub bearings – Check for looseness or damage, and replace if necessary.
V-belt – Check for wear, cracks or other damage, and replace if necessary.
Chassis fasteners – Make sure that all nuts, bolts, and screws are properly tightened.
Steering system – Check operation and repair or replace if damaged – Check toe-in and adjust if necessary.
Axle boots – Check for cracks or other damage, and replace if necessary.
Engine oil – Change – Check ATV for oil leakage, and correct if necessary.
Engine oil filter cartridge – Replace.
Engine oil strainer – Clean.
Differential gear oil – Change – Check ATV for oil leakage, and correct if necessary.
Final gear oil – Change – Check ATV for oil leakage, and correct if necessary.
Cooling system – Check coolant level and ATV for coolant leakage, and correct if necessary.
Throttle lever – Check operation – Check throttle lever free play, and adjust if necessary – Lubricate cable and lever housing.
Front and rear brake switches – Check operation and correct if necessary.
Lights and switches – Check operation and correct if necessary – Adjust headlight beams.

Initial 3 month service / 800 miles / 80 hours

Spark plug -Check condition and clean, regap, or replace if necessary.
Valves – Check valve clearance and adjust if necessary.
Air filter element – Clean and replace if necessary.
Sub air filter element – Clean and replace if necessary.
Front brake – Check operation and correct if necessary – Check fluid level and ATV for fluid leakage, and correct if necessary.
Rear brake – Check operation and correct if necessary – Check brake lever and pedal free play, and adjust if necessary.
Brake hoses – Check for cracks or other damage, and replace if necessary.
Chassis fasteners – Make sure that all nuts, bolts, and screws are properly tightened.
Steering system – Check operation and repair or replace if damaged – Check toe-in and adjust if necessary.
Axle boots – Check for cracks or other damage, and replace if necessary.
Cooling system – Check coolant level and ATV for coolant leakage, and correct if necessary.
Moving parts and cables – Lubricate.
Throttle lever – Check operation – Check throttle lever free play, and adjust if necessary – Lubricate cable and lever housing.
Front and rear brake switches – Check operation and correct if necessary.
Lights and switches – Check operation and correct if necessary – Adjust headlight beams.

Every 6 month / 1600 miles / 160 hours

Fuel line – Check fuel hoses for cracks or other damage, and re- place if necessary.
Spark plug – Check condition and clean, regap, or replace if necessary.
Valves – Check valve clearance and adjust if necessary.
Crankcase breather system – Check breather hose for cracks or other damage, and replace if necessary.
Exhaust system – Check for leakage and replace gasket(s) if necessary – Check for looseness and tighten all screw clamps and joints if necessary.
Spark arrester – Clean.
Air induction system – Check the air cut-off valve, reed valve, and hose for damage – Check condition and clean or replace if necessary.
Air filter element – Clean and replace if necessary.
Sub air filter element – Clean and replace if necessary.
Front brake – Check operation and correct if necessary – Check fluid level and ATV for fluid leakage, and correct if necessary – Replace brake pads if necessary
Rear brake – Check operation and correct if necessary – Check brake lever and pedal free play, and adjust if necessary – Check brake friction plate wear and replace if necessary.
Brake hoses – Check for cracks or other damage, and replace if necessary.
Wheels – Check runout and for damage, and replace if necessary.
Tires – Check tread depth and for damage, and replace if necessary – Check air pressure and balance, and correct if necessary.
Wheel hub bearings – Check for looseness or damage, and replace if necessary.
V-belt – Check for wear, cracks or other damage, and replace if necessary.
Drive shaft universal joint – Lubricate with lithium-soap-based grease.
Chassis fasteners – Make sure that all nuts, bolts, and screws are properly tightened.
Shock absorber assemblies – Check operation and correct if necessary – Check for oil leakage and replace if necessary.
Stabilizer bushes – Check for cracks or other damage, and replace if necessary.
Rear knuckle pivots – Lubricate with lithium-soap-based grease.
Steering shaft – Lubricate with lithium-soap-based grease.
Steering system – Check operation and repair or replace if damaged – Check toe-in and adjust if necessary.
Engine mount – Check for cracks or other damage, and replace if necessary.
Axle boots – Check for cracks or other damage, and replace if necessary.
Engine oil – Change – Check ATV for oil leakage, and correct if necessary.
Engine oil filter cartridge – Replace
Engine oil strainer – Clean
Final gear oil – Change – Check ATV for oil leakage, and correct if necessary.
Cooling system – Check coolant level and ATV for coolant leakage, and correct if necessary.
Moving parts and cables – Lubricate
Throttle lever – Check operation – Check throttle lever free play, and adjust if necessary – Lubricate cable and lever housing.
Front and rear brake switches – Check operation and correct if necessary.
Lights and switches – Check operation and correct if necessary – Adjust headlight beams.

Every 12 months / 3200 miles / 320 hours

Fuel line – Check fuel hoses for cracks or other damage, and re- place if necessary.
Spark plug – Check condition and clean, regap, or replace if necessary.
Valves – Check valve clearance and adjust if necessary.
Crankcase breather system – Check breather hose for cracks or other damage, and replace if necessary.
Exhaust system – Check for leakage and replace gasket(s) if necessary – Check for looseness and tighten all screw clamps and joints if necessary.
Spark arrester – Clean.
Air induction system – Check the air cut-off valve, reed valve, and hose for damage – Check condition and clean or replace if necessary.
Air filter element – Clean and replace if necessary.
Sub air filter element – Clean and replace if necessary.
Front brake – Check operation and correct if necessary – Check fluid level and ATV for fluid leakage, and correct if necessary – Replace brake pads.
Rear brake – Check operation and correct if necessary – Check brake lever and pedal free play, and adjust if necessary – Check brake friction plate wear and replace if necessary.
Brake hoses – Check for cracks or other damage, and replace if necessary – Replace.
Brake fluid – Change.
Wheels – Check runout and for damage, and replace if necessary.
Tires – Check tread depth and for damage, and replace if necessary – Check air pressure and balance, and correct if necessary
Wheel hub bearings – Check for looseness or damage, and replace if necessary.
V-belt – Check for wear, cracks or other damage, and replace if necessary.
Drive shaft universal joint – Lubricate with lithium-soap-based grease.
Chassis fasteners – Make sure that all nuts, bolts, and screws are properly tightened.
Shock absorber assemblies – Check operation and correct if necessary – Check for oil leakage and replace if necessary.
Stabilizer bushes – Check for cracks or other damage, and replace if necessary.
Rear knuckle pivots – Lubricate with lithium-soap-based grease.
Steering shaft – Lubricate with lithium-soap-based grease.
Steering system – Check operation and repair or replace if damaged – Check toe-in and adjust if necessary.
Engine mount – Check for cracks or other damage, and replace if necessary.
Axle boots – Check for cracks or other damage, and replace if necessary.
Engine oil – Change – Check ATV for oil leakage, and correct if necessary.
Engine oil filter cartridge – Replace.
Engine oil strainer – Clean.
Differential gear oil – Change – Check ATV for oil leakage, and correct if necessary.
Final gear oil – Change – Check ATV for oil leakage, and correct if necessary.
Cooling system – Check coolant level and ATV for coolant leakage, and correct if necessary.
Moving parts and cables – Lubricate.
Throttle lever – Check operation – Check throttle lever free play, and adjust if necessary – Lubricate cable and lever housing.
Front and rear brake switches – Check operation and correct if necessary
Lights and switches – Check operation and correct if necessary – Adjust headlight beams.